To Answer Dire Shortages, This Healthcare Team Designed, 3D-Printed, and Tested Their Own COVID-19 Swabs in One Week

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Last Wednesday, Todd Goldstein was working on other projects. Then physicians in the New York-based hospital system where he works, hard hit by a surge in COVID-19 cases, told him they were worried about running out of supplies.

Specifically, they needed more nasal test swabs. A nasopharyngeal swab for COVID-19 is no ordinary Q-tip. These specialty swabs cannot be made of cotton, nor have wood handles. They must be long and skinny to fit up behind the nose into the upper part of the throat.

Goldstein, director of 3D Design and Innovation at Northwell Health, a network of 23 hospitals and 800 outpatient facilities, thought, “Well, we can make that.” He quickly organized a collaboration with Summer Decker and Jonathan Ford of the University of South Florida, and 3D-printing manufacturer Formlabs. In one week, the group designed, made, tested, and are now distributing 3D-printed COVID-19 test swabs.

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